{"id":3699,"date":"2022-01-10T19:37:00","date_gmt":"2022-01-10T16:37:00","guid":{"rendered":"http:\/\/tuncmaksan.com.tr\/?p=3699"},"modified":"2023-09-12T12:45:00","modified_gmt":"2023-09-12T09:45:00","slug":"sonsuz-disli","status":"publish","type":"post","link":"https:\/\/www.tuncmaksan.com.tr\/en\/sonsuz-disli\/","title":{"rendered":"Worm Gear (Endless Screw)"},"content":{"rendered":"

Worm Gear (Endless Screw)<\/strong><\/h3>\r\n\r\n\r\n\r\n

Worm Gears (Endless Gear) is a gear mechanism driven by a worm screw (usually driving) and a cylindrical gear wheel (usually rotating).<\/p>\r\n

Sonsuz Vida ve Sonsuz di\u015fli \u00e7ark\u0131 dik a\u00e7\u0131yla birbirine ge\u00e7er ve dik \u015faftlar aras\u0131nda hareket ve g\u00fc\u00e7 aktar\u0131r. Bir Sonsuz di\u015fli, kompakt tasar\u0131m\u0131 ve d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fcs\u00fcyle y\u00fcksek h\u0131z azaltma oran\u0131na ula\u015fabilir. Ancak Sonsuz di\u015flinin y\u00fcksek s\u00fcrt\u00fcnme kayb\u0131, y\u00fcksek \u0131s\u0131 \u00fcretimi, y\u00fcksek ya\u011flama gereksinimi ve d\u00fc\u015f\u00fck verim gibi dezavantajlar\u0131 da vard\u0131r.\u00a0<\/p>\r\n

Sonsuz di\u015fli imalat\u0131, birbiriyle uyumlu ve ama\u00e7lanan uygulamaya uygun Sonsuz di\u015flilerin yap\u0131lmas\u0131 i\u015flemidir. S\u00fcre\u00e7 a\u015fa\u011f\u0131daki ad\u0131mlar\u0131 i\u00e7erir:<\/p>\r\n

– Sonsuz di\u015fli profilinin tasarlanmas\u0131 ve Sonsuz vida ve Sonsuz di\u015flinin boyutlar\u0131n\u0131n ve parametrelerinin hesaplanmas\u0131. Bunlar aras\u0131nda mod\u00fcl, di\u015f say\u0131s\u0131, bas\u0131n\u00e7 a\u00e7\u0131s\u0131, profil kayd\u0131rma katsay\u0131s\u0131, merkez mesafesi, h\u0131z oran\u0131, g\u00fc\u00e7 aktar\u0131m\u0131 vb. yer al\u0131r. Bu hesaplamalara ili\u015fkin form\u00fcller ISO veya AGMA standartlar\u0131na dayanmaktad\u0131r.<\/p>\r\n

– Sonsuz vida ve sonsuz di\u015fli \u00e7ark\u0131 bo\u015fluklar\u0131n\u0131n istenilen \u015fekil ve boyutta kesilmesi. Bu, tornalama, frezeleme, d\u00f6vme veya d\u00f6k\u00fcm y\u00f6ntemleriyle yap\u0131labilir. Bo\u015fluklar, di\u015fleri ve g\u00f6be\u011fi olu\u015fturmaya yetecek kadar malzemeye sahip olmal\u0131d\u0131r. Bo\u015fluklar\u0131n \u015fekli ve boyutu, Sonsuz di\u015fli profilinin tasar\u0131m\u0131na ve hesaplamas\u0131na uygun olmal\u0131d\u0131r.<\/p>\r\n

– Sonsuz vida ve sonsuz di\u015fli \u00e7ark\u0131 bo\u015fluklar\u0131ndaki di\u015flerin \u015fekillendirilmesi. Bu, azd\u0131rma, \u015fekillendirme, frezeleme veya ta\u015flama y\u00f6ntemleriyle yap\u0131labilir. Kesici tak\u0131m istenen di\u015f \u015fekliyle ayn\u0131 profile sahip olmal\u0131d\u0131r. Kesici alet bo\u015fluklar boyunca d\u00f6ner veya hareket eder ve di\u015fleri olu\u015fturmak i\u00e7in malzemeyi \u00e7\u0131kar\u0131r. Di\u015fler ayn\u0131 ad\u0131ma, derinli\u011fe, kal\u0131nl\u0131\u011fa ve \u015fekle sahip olmal\u0131d\u0131r.<\/p>\r\n

– Sonsuz vida ve sonsuz di\u015fli \u00e7ark\u0131n di\u015flerinin ve y\u00fczeyinin bitirilmesi. Bu ta\u015flama, honlama, al\u0131\u015ft\u0131rma veya tra\u015flama y\u00f6ntemleriyle yap\u0131labilir. Bitirme i\u015flemi di\u015flerin do\u011frulu\u011funu ve kalitesini art\u0131r\u0131r, g\u00fcr\u00fclt\u00fcy\u00fc ve a\u015f\u0131nmay\u0131 azalt\u0131r. Bitirme i\u015flemi ayn\u0131 zamanda di\u015flerdeki ve y\u00fczeydeki \u00e7apaklar\u0131 veya p\u00fcr\u00fczl\u00fc kenarlar\u0131 da ortadan kald\u0131r\u0131r.<\/p>\r\n

– Sonsuz vida ve sonsuz di\u015fli \u00e7ark\u0131n di\u015flerini ve y\u00fczeyini sertle\u015ftirmek. Bu, karb\u00fcrleme, nitr\u00fcrleme, ind\u00fcksiyonla sertle\u015ftirme veya y\u00fczey sertle\u015ftirme y\u00f6ntemleriyle yap\u0131labilir. Sertle\u015ftirme i\u015flemi Sonsuz di\u015flinin g\u00fcc\u00fcn\u00fc ve dayan\u0131kl\u0131l\u0131\u011f\u0131n\u0131 artt\u0131r\u0131r ve a\u015f\u0131nma ve yorulmaya kar\u015f\u0131 direncini art\u0131r\u0131r. Sertle\u015ftirme i\u015flemi ayn\u0131 zamanda di\u015f y\u00fczeyinde onu a\u015f\u0131nmaya kar\u015f\u0131 koruyan sert bir tabaka olu\u015fturur.<\/p>\r\n

– Sonsuz di\u015flinin incelenmesi ve test edilmesi. Bu, boyut \u00f6l\u00e7\u00fcm\u00fc, profil \u00f6l\u00e7\u00fcm\u00fc, hatve \u00f6l\u00e7\u00fcm\u00fc, salg\u0131 \u00f6l\u00e7\u00fcm\u00fc, sertlik testi vb. y\u00f6ntemlerle yap\u0131labilir. Denetim ve test s\u00fcreci, Sonsuz di\u015flinin spesifikasyonlar\u0131 ve kalite standartlar\u0131n\u0131 kar\u015f\u0131lamas\u0131n\u0131 sa\u011flar. Muayene ve test s\u00fcreci ayn\u0131 zamanda Sonsuz di\u015fli profilinin tasar\u0131m\u0131nda ve hesaplanmas\u0131nda herhangi bir kusur veya sapma olup olmad\u0131\u011f\u0131n\u0131 da kontrol eder.<\/p>\r\n

 <\/p>\r\n

Sonsuz di\u015fli kullan\u0131m alanlar\u0131 \u00e7e\u015fitlidir ve g\u00fc\u00e7 aktar\u0131m sisteminin tipine ve uygulamas\u0131na ba\u011fl\u0131d\u0131r. Sonsuz di\u015fli kullan\u0131m alanlar\u0131na baz\u0131 \u00f6rnekler \u015funlard\u0131r:<\/p>\r\n

 <\/p>\r\n

– Otomotiv end\u00fcstrisi: Sonsuz di\u015fliler direksiyon sistemlerinde, diferansiyel mekanizmalar\u0131nda, \u00f6n cam sileceklerinde vb. kullan\u0131l\u0131r.<\/p>\r\n

– Tar\u0131m makineleri: Trakt\u00f6r, bi\u00e7erd\u00f6ver, pulluk vb. ara\u00e7lar\u0131n g\u00fc\u00e7 aktar\u0131m sistemlerinde Sonsuz di\u015fliler kullan\u0131l\u0131r.<\/p>\r\n

– End\u00fcstriyel makineler: Sonsuz di\u015fliler CNC makinelerinde, konvey\u00f6r sistemlerinde, paketleme makinelerinde, bask\u0131 makinelerinde vb. kullan\u0131l\u0131r.<\/p>\r\n

– Asans\u00f6rler: Asans\u00f6r kabinini y\u00fcksek tork ve d\u00fc\u015f\u00fck h\u0131z ile kald\u0131rmak veya indirmek i\u00e7in Sonsuz di\u015fliler kullan\u0131l\u0131r.<\/p>\r\n

– Vanalar: Vanalar\u0131 hassas a\u00e7\u0131sal hareketle a\u00e7\u0131p kapamak i\u00e7in Sonsuz di\u015fliler kullan\u0131l\u0131r.<\/p>\r\n

– M\u00fczik aletleri: Sonsuz di\u015fliler gitar, keman vb. gibi telli \u00e7alg\u0131lar\u0131n akort edilmesinde kullan\u0131l\u0131r.<\/p>\r\n

 <\/p>\r\n

Sonsuz di\u015fli imalat\u0131ndaki hesaplama form\u00fclleri Sonsuz di\u015fli sisteminin geometrisine ve kinemati\u011fine dayanmaktad\u0131r. Sonsuz di\u015fli di\u015flerinin boyutu ve \u015feklinin yan\u0131 s\u0131ra sistemin merkez mesafesi, h\u0131z oran\u0131, g\u00fc\u00e7 aktar\u0131m\u0131 ve verimlili\u011fini belirlemek i\u00e7in kullan\u0131l\u0131rlar. Sonsuz di\u015fli imalat\u0131ndaki baz\u0131 hesaplama form\u00fcl\u00fc \u00f6rnekleri \u015funlard\u0131r:<\/p>\r\n

Normal mod\u00fcl: Normal mod\u00fcl (m), di\u015f boyutunun bir \u00f6l\u00e7\u00fcs\u00fcd\u00fcr ve birinin \u00e7ap ad\u0131m\u0131na (DP) b\u00f6l\u00fcnmesiyle tan\u0131mlan\u0131r. m = 1 \/ DP<\/p>\r\n

Referans bas\u0131n\u00e7 a\u00e7\u0131s\u0131: Referans bas\u0131n\u00e7 a\u00e7\u0131s\u0131 (\u03b1), referans noktas\u0131ndaki referans dairesi (t\u00fcm e\u011fim noktalar\u0131ndan ge\u00e7en daire) \u00fczerinde di\u015f profiline dik bir \u00e7izgi ile di\u015f profili aras\u0131ndaki a\u00e7\u0131d\u0131r (kar\u015f\u0131la\u015fan di\u015fle temas etti\u011fi nokta). \u00c7ap (iki di\u015flinin teorik olarak kaymadan birlikte yuvarland\u0131\u011f\u0131 \u00e7ap) 20\u00b0 veya 25\u00b0<\/p>\r\n

Di\u015f Say\u0131s\u0131: Di\u015f say\u0131s\u0131 (z), bir di\u015fli \u00fczerinde ka\u00e7 di\u015f bulundu\u011funu belirten bir tamsay\u0131 de\u011feridir. Z = tamsay\u0131<\/p>\r\n

Merkez mesafesi: Merkez mesafesi (a), iki kar\u015f\u0131 di\u015fliyi destekleyen iki mil aras\u0131ndaki mesafedir. a = (z 1 + z 2) m \/ 2 + x 1 m + x 2 m , burada z 1 Sonsuz di\u015fli \u00fczerindeki di\u015f say\u0131s\u0131d\u0131r, z 2 Sonsuz di\u015fli \u00fczerindeki di\u015f say\u0131s\u0131d\u0131r, x 1 Sonsuz di\u015fli \u00e7ark\u0131ndaki profil kayd\u0131rma katsay\u0131s\u0131d\u0131r , x 2 sonsuz vidadaki profil kayd\u0131rma katsay\u0131s\u0131d\u0131r<\/p>\r\n

H\u0131z oran\u0131: H\u0131z oran\u0131 (i), e\u015fle\u015fen iki di\u015flinin a\u00e7\u0131sal h\u0131zlar\u0131n\u0131n oran\u0131d\u0131r. i = n 1 \/ n 2 = z 2 \/ z 1 , burada n 1 ve n 2 Sonsuz ve Sonsuz \u00e7ark\u0131n d\u00f6nme h\u0131zlar\u0131d\u0131r<\/p>\r\n

G\u00fc\u00e7 aktar\u0131m\u0131: G\u00fc\u00e7 aktar\u0131m\u0131 (P), Sonsuz di\u015fli sistemi taraf\u0131ndan aktar\u0131lan g\u00fc\u00e7 miktar\u0131d\u0131r. P = T x n \/ 9550, burada T tork ve n d\u00f6n\u00fc\u015f h\u0131z\u0131d\u0131r<\/p>\r\n

Verimlilik: Verimlilik (\u03b7), bir Sonsuz di\u015fli sisteminin \u00e7\u0131k\u0131\u015f g\u00fcc\u00fcn\u00fcn giri\u015f g\u00fcc\u00fcne oran\u0131d\u0131r. \u03b7 = P out \/ P in = (n 2 x T) \/ (n 1 x T) = i \/ (i + f tan \u03bb) , burada P out ve P in \u00e7\u0131k\u0131\u015f ve giri\u015f g\u00fcc\u00fcd\u00fcr, f s\u00fcrt\u00fcnme katsay\u0131s\u0131d\u0131r, \u03bb sonsuz vidan\u0131n ilerleme a\u00e7\u0131s\u0131d\u0131r<\/p>\r\n

Bunlar Sonsuz di\u015fli imalat\u0131nda kullan\u0131lan temel form\u00fcllerden baz\u0131lar\u0131d\u0131r.<\/p>\r\n

Sonsuz di\u015fliler, Sonsuz vida ad\u0131 verilen vida benzeri bir par\u00e7a ve Sonsuz di\u015fli ad\u0131 verilen tekerlek benzeri bir par\u00e7adan olu\u015fan bir di\u015fli t\u00fcr\u00fcd\u00fcr. Sonsuz Vida ve Sonsuz di\u015fli \u00e7ark\u0131 dik a\u00e7\u0131yla birbirine ge\u00e7er ve dik \u015faftlar aras\u0131nda hareket ve g\u00fc\u00e7 aktar\u0131r. Sonsuz di\u015flilerin di\u011fer di\u015fli t\u00fcrlerine g\u00f6re baz\u0131 avantaj ve dezavantajlar\u0131 vard\u0131r, \u00f6rne\u011fin:<\/p>\r\n

 <\/p>\r\n

Avantajlar\u0131:<\/p>\r\n

Sonsuz di\u015fliler, kompakt tasar\u0131m\u0131 ve d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fcs\u00fcyle y\u00fcksek h\u0131z azaltma oran\u0131na ula\u015fabilir. Di\u011fer di\u015fli t\u00fcrlerine g\u00f6re \u00e7ok daha y\u00fcksek tork sa\u011flayabilirler.<\/p>\r\n

Hareketin yaln\u0131zca Sonsuz di\u015fliden Sonsuz di\u015fli \u00e7ark\u0131na iletildi\u011fi kendi kendine kilitleme i\u015flemi i\u00e7in Sonsuz di\u015fliler kullan\u0131labilir. Bu, vin\u00e7ler ve kald\u0131rma cihazlar\u0131 gibi uygulamalarda avantajl\u0131d\u0131r.<\/p>\r\n

Sonsuz di\u015fliler iyi bir kavrama etkinli\u011fine ve d\u00fczg\u00fcn ve sessiz \u00e7al\u0131\u015fmaya sahiptir.<\/p>\r\n

Dezavantajlar\u0131:<\/p>\r\n

Sonsuz di\u015flilerin verimlili\u011fi di\u011fer di\u015fli t\u00fcrlerine g\u00f6re d\u00fc\u015f\u00fckt\u00fcr. Y\u00fcksek s\u00fcrt\u00fcnme kay\u0131plar\u0131na, \u0131s\u0131 \u00fcretimine ve ya\u011flama gereksinimlerine sahiptirler.<\/p>\r\n

Sonsuz di\u015flilerin \u00fcretimi pahal\u0131d\u0131r ve \u00f6zel malzemeler gerektirir. Sonsuz \u00e7ark genellikle fosfor bronzdan yap\u0131l\u0131r ve bu da maliyeti art\u0131r\u0131r.<\/p>\r\n

Sonsuz di\u015fliler d\u00fc\u015f\u00fck g\u00fc\u00e7 aktarma kapasitesine sahip olup y\u00fcksek h\u0131zlarda \u00e7al\u0131\u015famazlar. Y\u00fcksek hassasiyet veya h\u0131z kontrol\u00fc gerektiren uygulamalar i\u00e7in uygun de\u011fildirler.<\/p>\r\n\r\n\r\n\r\n

Worm Gear (Endless Screw),<\/a>These gears are used to transmit motion and power between non-parallel or non-intersecting shafts. Worm Gears offer high torque transmission capability. Worm gears can accelerate to high speeds and reduce high speeds while maintaining quiet and smooth operation.<\/p>\r\n\r\n\r\n\r\n

A distinguishing feature of Worm Gear pairs is that the screw can rotate the gear, while the gear may not. This feature is used in machines requiring self-locking mechanisms.\nThe disadvantage of Worm Gears is that they require continuous lubrication due to the high amount of friction between the screw and the Worm Gear. Thus they generally work in places resembling an oil reservoir or in gearboxes.<\/p>\r\n\r\n\r\n\r\n

Tun\u00e7maksan Worm Gears,<\/a> just like other gear types, must be compatible with the screw they will operate with. Worm Gear screws operate with screws with 2 blades, 3 blades, 4 blades, 6 blades and more blades. For instance; It should be opened with a jack-knife compatible with a worm gear screw working with a 4-bladed screw. Please Contact<\/a> us<\/p>\r\n\r\n\r\n\r\n

Some areas of use for worm gear;<\/h4>\r\n\r\n\r\n\r\n

\u25d7 Hoisting Machines Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Transport Vehicles Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Crane Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Textile Machinery Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Ship Steering Mechanisms<\/p>\r\n\r\n\r\n\r\n

\u25d7 Rotary Tables Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Dividers Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Reducers Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Cars Worm Gear<\/p>\r\n\r\n\r\n\r\n

\u25d7 Vehicle Lift, Lift Shaft Worm Gear<\/p>\r\n\r\n\r\n\r\n

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